I realize the show as a whole takes serious liberties with historical accuracy, but for some reason this particular issue stuck with me.
The characters Titus Pullo and Lucius Vorenus occasionally wear what look like crudely stitched olive drab/light brown t-shirts with a screen-printed roman eagle standard.
Is this at all historically accurate? If so, how common was this practice of printing designs on fabric for everyday use? And what was the technique involved... was it similar to the modern screen-printing process?
Screenshot of the shirt on screen: http://i.imgur.com/kCad8Ki.jpg
True screen printing emerged much later in China but other types of textile printing would have been well known to Rome. Resist dyeing, stenciling, and hand-painting on fabric would have been done as well.
However, I've never heard of men wearing a printed insignia like a t-shirt as part of a military uniform (assuming that's what is pictured here?). A lot of historical fiction shows prioritize the overall look and feel of the design over historical accuracy. If the designer wants the modern audience to think a man is rough and sexy it is easier to do that by putting them in something similar to the modern equivalent (ex. a muscle shirt) than to put them in a period accurate tunic and hope the audience doesn't just see a man in a dress. It's the same reason you see more men in Medieval shows wearing pants rather than leggings. The designers aren't bad at research, they're making a designerly choice.
That particular pattern looks to me like it's been block-dyed. A block is carved into a sort of "stamp" then painted and pressed onto the fabric. It's a beautiful technique that's still in use today (my bedspread is from Balochistan and is block-printed and I love it).