What were planes similar to the P-51 Mustang, F-86 Sabre, and other American WW2-era planes built of?

by SpartanOfThePast

What were planes built of in the Second World War by the United States? I am asking mainly about the aircraft's airframe and body.

the_howling_cow

The P-51 made extensive use of aluminum (the entire basic airframe was constructed of it) and magnesium (used prominently in the engine mount) in its airframe, with a lesser amount of steel, copper, titanium, and other metals. Other materials were used where called for, such as fabric, rubber, wood, plexiglas, and plastic. Here are the "materials of construction" for the P-51 Mustang (essentially a list of heat-treated aluminum, magnesium, and steel castings, forgings, and members used in the construction of the airframe), taken from AN-01-60JE-2 Erection and Maintenance Instructions For Army Models P-51D-5, -10, -15, -20, -25, P-51K-1, -5, -10, -15, and British Model Mustang IV Airplanes; it gives a good overview of what types of materials were contained in the "guts" of the airframe.

Part Material
Fitting - Wing Rear Spar Attachment Aluminum alloy drop forging
Bracket - Aileron Inboard Hinge Aluminum alloy casting
Bracket - Wing Flap Inboard Hinge Magnesium alloy casting
Bracket - Wing Flap Center Hinge Aluminum alloy casting
Bracket - Wing Flap Outboard Hinge Magnesium alloy casting
Angle - Wing Rear Spar to Fuselage Attachment Fitting Stabilizer Aluminum alloy extrusion
Fitting - Wing Station 75 Rear Spar Center Flap Support Aluminum alloy extrusion
Fitting - Nose to Fuselage Attachment Magnesium alloy casting
Fitting - Wing Center Bulkhead to Fuselage Upper Center Magnesium alloy casting
Angle - Wing Station 0 Jack Fitting Support Aluminum alloy extrusion
Fitting - Aileron Inboard Hinge Magnesium alloy casting
Fitting - Aileron Center Hinge Aluminum alloy casting
Fitting - Aileron Outboard Hinge Aluminum alloy casting
Bracket - Elevator Center Hinge Magnesium alloy casting
Fitting - Horizontal Stabilizer Rear Beam to Fuselage Attachment Chrome-molybdenum steel forging
Fitting - Elevator Trim Tab End Hinge Aluminum alloy casting
Fitting - Elevator Trim Tab Intermediate Hinge Aluminum alloy casting
Fitting - Elevator and Rudder Intermediate Hinge Aluminum alloy extrusion
Fitting - Elevator Outboard and Rudder Upper Hinge Aluminum alloy extrusion
Horn - Elevator Trim Tab Mild carbon steel sheet
Tube - Elevator Torque Aluminum alloy tube
Fitting - Rudder Lower Hinge Magnesium alloy casting
Fitting - Rudder Trim Tab Intermediate Hinge Aluminum alloy extrusion
Fitting - Rudder Trim Tab Lower Hinge Aluminum alloy extrusion
Fitting - Rudder Trim Tab Upper Hinge Aluminum alloy extrusion
Fitting - Rudder Horn and Lower Hinge Magnesium alloy casting
Bracket - Rudder Static Balance Lower Weight Alclad sheet
Support - Tail Wheel Door Operating Link Aluminum alloy extrusion
Support - Engine Removable Cowling Firewall Upper Former Rear Mild carbon steel sheet
Support - Engine Removable Cowling Side Former Rear Upper Mild carbon steel sheet
Support - Engine Removable Cowling Side Former Rear Lower Mild carbon steel sheet
Angle - Fuselage Firewall-to-Wing Center Bulkhead Attachment Aluminum alloy extrusion
Bolt - Engine Mount Firewall Lower Attaching Chrome-molybdenum steel bar
Bolt - Engine Mount Firewall Upper Attaching Chrome-molybdenum steel bar
Nut - Engine Mount Fuselage Attaching Chrome-molybdenum steel bar
Bracket - Engine Mount Lord Bushing Housing Front Aluminum alloy extrusion
Brace - Engine Mount Jury 24ST-E [aluminum alloy extrusion]
Link - Landing Gear Fairing Attachment Rear Aluminum alloy casting
Bracket - Landing Gear Fairing Door Rear Hinge Support Aluminum alloy casting
Arm - Landing Gear Fairing Door Lock Support Actuating Chrome-molybdenum steel sheet
Yoke - Landing Gear Fairing Door Lock Support Chrome-molybdenum steel sheet
Support - Landing Gear Fairing Door Lock Rear Aluminum alloy casting
Fork - Tail Wheel Steering Turnbuckle Chrome-molybdenum steel bar
Pin - Tail Wheel Down Position Strut Stop Chrome-molybdenum steel bar
Retainer - Tail Wheel Lock Spring Magnesium alloy casting
Bellcrank - Tail Wheel Declutching Alclad sheet
Bellcrank - Tail Wheel Steering Pulley Aluminum alloy casting
Retainer - Tail Wheel Lock Spring [different part number] Magnesium alloy casting
Fitting - Tail Wheel Bellcrank Support Magnesium alloy casting
Retainer - Tail Wheel Door Operating Bellcrank Support [not given]
Bellcrank - Propeller Central Front Chrome-molybdenum steel sheet
Stop - Central Stick Aileron Torque Tube Magnesium alloy casting
Arm - Aileron and Elevator Control Lock Aluminum alloy casting
Tube - Elevator Control Stick Connecting Chrome-molybdenum steel tube
Clevis - Elevator Control Stick Tube Adjustment Chrome-molybdenum steel bar
Arm - Surface Control Locking Aluminum alloy casting
Bellcrank - Elevator Control Magnesium alloy casting
Horn - Elevator Left Aluminum alloy plate
Horn - Elevator Right Aluminum alloy plate
Wheel - Aileron Fork Actuating Pulley Magnesium alloy casting
Fork - Aileron Control Aluminum alloy rough forging
Sector - Aileron Control Cable Magnesium alloy casting
Fork - Rudder Pedal Aluminum alloy casting
Bellcrank - Rudder and Steerable Tailwheel Control Magnesium alloy casting
Bracket - Rudder Control Lock Magnesium alloy casting
Lever - Rudder Control Locking Chrome-molybdenum steel
Housing - Aileron Trim Tab Magnesium alloy casting
Support - Aileron Trim Tab Drum Magnesium alloy casting
Handle - Flap Cockpit Control Magnesium alloy casting
Support - Flap Torque Tube Aluminum alloy drop forging
Support - Flap Torque Tube Left Aluminum alloy drop forging
Link - Flap Actuating Cylinder to Arm Connecting Chrome-molybdenum steel tube
Support - Flap Torque Tube Right Aluminum alloy drop forging
End - Flap Control Rod Chrome-molybdenum steel bar
Rod - Hydraulic Wing Flap Control Valve Mild-carbon bar
Lever - Hydraulic Auxiliary Landing Gear Up-lock Timing Valve Aluminum alloy bar

Sources:

  • Design Breakdown of the P-51 Mustang, by George Gehrkens, P-51 project engineer

  • AN-01-60JE-2 Erection and Maintenance Instructions For Army Models P-51D-5, -10, -15, -20, -25, P-51K-1, -5, -10, -15, and British Model Mustang IV Airplanes