Why were cataphracts not as common as horse archers?
Were there mercenary cataphracts?
What resources can I use to learn more about cataphracts?
Were cataphracts always members of the royalty or nobility?
Has a woman or group of women fought in this role?
Were cataphracts shock cavalry, heavy cavalry, or heavy shock cavalry?
To what extent did the breed(s) of local horses effect the cataphracts of specific peoples/regions?
Did philosophers have moral problems with horses receiving better armor than common soldiers?
If two groups of cataphracts clashed, what factors would decide who won?
Were cataphracts more likely to be captured and ransomed than killed?
Did cataphracts dismount to fight, generally, in sieges, or in battles where terrain prevented effective use of horses?
Considering expense and availability, how many suits of armor, horses, and sets of weaponry would a single cataphract have?
Cataphracts seem to have originated in Central Asia, and were notably used extensively by the Parthians and the Sarmatians. According to Phillip Sidnell's "Warhorse: Cavalry in Ancient Warfare" the earliest attested unit of catafractarii in the Roman Empire was the ala I gallorum et pannoniorum cataphractaria. The Strategikon of pseudo-Maurice gives heavy insinuation that cataphract warfare was adopted from (and as a counter to) the Sarmatians and Alans on the Danube. The Romans had perfected cataphract warfare in the late 6th century and would continue using "Cataphracts" until the early 14th century.
To your other points:
I hope this answers your questions. Please let me know if there's anything you would like more detail on, I can start pulling additional articles and books for more information.